泰科手动工具 305183,91002-1,TE手动工具,泰科工具,圆形连接器配套
Connector (Typ)
Tips
Insertion Tool
Handles
Wire Contact Wire
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All Rights Reserved
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Instruction Sheet
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.enwer.com LOC B
408-7347
Insertion Tools 91002 and 91002-2 17 OCT 11 Rev A
Figure 1
1. INTRODUCTION
This instruction sheet covers the use of insertion tools
91002-1 and 91002-2 which are designed to insert pin
and sockect contacts (which are crimped to small, fragile
wires) into connectors.
Read these instructions thoroughly before inserting
any contacts.
NOTE
i
All dimensions on this instruction sheet are in
millimeters [with inch equivalents in brackets.]
2. DESCRIPTION (Figure 1)
This tweezer-shaped tool features two grooved
insertion tips for grasping the wire connected to the
contact and tool handles which assist in applying even
pressure to the insertion tips.
The tool is designed for 2.286 mm [.090-in.] maximum
diameter insulation. but the tool can also be used with
other types of wire if caution is used during insertion.
CAUTION
!
To determine whether the insertion tool is needed in
an application, refer to the instruction sheet
packaged with the product or check with your local
TE representative.
3. INSERTION PROCEDURES (Figure 1)
Insert the contact as follows:
1. Place the insertion tool over the wire, with tool
insertion tips behind the contact.
2. Squeeze tips together to hold the wire and
contact in position.
3. Align the contact with back of contact cavity in the
housing, and insert the contact into housing until it is
fully seated.
NOTE
i
Some contact cavities will not permit entry of the
tool tips. If the contact is not fully inserted, grasp
the wire further back from the contact and push the
contact in again until it is fully
408-7347
Rev A 2 of 2
5. Pull back lightly on wire to make sure the contact is locked in place.
4. TOOL INSPECTION
The tool listed in this instruction sheet should be
inspected with the information provlded in Figure 2.
We recommend that you inspect the tool immediately upon arrival in your factory and at regularly scheduled intervals to ensure that the tooling has not been damaged.
9.525 ± 3.175 [.375 ± .125]7.9248 [.312]76.2 [3.0]2.32 [.093]44.45 [1.75]
Figure 2
5. REVISION SUMMARY
Revisions to this instruction sheet include:
• Changed company name and logo